Guillotine Shearing Blades: Essential for Metal working Operations

Guillotine Shearing Blades: Essential for Metal working Operations

Guillotine Shearing Blades: Essential for Metal working Operations

Guillotine shearing blades, also known as shear blades or cut-off blades, are used to cut
through sheet metal, plate metal, and other materials with precision and ease. In this article, we
will discuss:

  • The importance of using high-quality guillotine shearing blades
  • The different types available
  • How to properly maintain them to extend their lifespan

Why Use High-Quality Guillotine Shearing Blades?

One of the main benefits of using guillotine shearing blades is their ability to produce clean, precise cuts with minimal effort. This is especially important in industries such as automotive manufacturing, where precise cuts are essential for producing parts that meet high standards of quality and safety. Using low-quality shear blades can lead to rough, uneven cuts that may not meet these standards and can even pose a safety hazard.

Types of Guillotine Shearing Blades
There are several types of guillotine shearing blades available, each designed for specific
materials and applications:

  • High-speed steel (HSS) blades are suitable for cutting through softer materials such as aluminum, brass, and copper.
  • Tungsten carbide blades are better suited for cutting through harder materials such as steel and stainless steel.

It is important to choose the right type of blade for the material being cut to ensure optimal
performance and a long lifespan.

Proper Maintenance of Guillotine Shearing Blades

Proper maintenance of guillotine shearing blades is essential to extend their lifespan and ensure
they continue to produce precise cuts. This includes:

Types of Guillotine Shearing Blades
There are several types of guillotine shearing blades available, each designed for specific
materials and applications:

  • Regular cleaning and lubrication
  • Sharpening or replacing the blades as needed

It is also important to follow the manufacturer’s recommendations for use and maintenance to
ensure optimal performance and extend the life of the blades.

Conclusion

In conclusion, guillotine shearing blades are an essential tool for any metalworking operation. By choosing high-quality blades, selecting the right type for the material being cut, and properly maintaining them, you can ensure precision cuts and a long lifespan for your shear blades.

If you are looking to buy high-quality shearing knives, checkout
https://www.maxwellslitters.com/shearing-blades

Slitting Saw

Slitting Saw

The Ultimate Guide to Slitting Saws: What They Are and How to Use Them

A slitting saw is a type of cutting tool that is used to make precise cuts in a variety of materials. These saws are specially designed to cut thin, flat materials such as sheet metal, plastic, and wood. They are an essential tool for any metalworking or woodworking shop and are commonly used for tasks such as cutting sheet metal for HVAC ductwork, making custom parts, and slicing through thick boards to create thinner planks.

What is a Slitting Saw?

A slitting saw is a circular saw blade that is specifically designed to make cuts parallel to the axis of the blade. These saws are typically made from high-speed steel or carbide and come in a wide range of diameters and thicknesses. They are usually mounted on an arbor or spindle and can be powered by a variety of different machines, including milling machines, drill presses, and specialized slitting saw machines.

How Does a Slitting Saw Work?

Slitting saws work by rotating at high speeds and cutting through materials as they pass over the blade. The saw blade is typically mounted on an arbor, which is inserted into the machine and held in place by a set of bearings. As the arbor spins, the saw blade cuts through the material, creating a clean, precise cut.

How Does a Slitting Saw Work?

Slitting saws work by rotating at high speeds and cutting through materials as they pass over the blade. The saw blade is typically mounted on an arbor, which is inserted into the machine and held in place by a set of bearings. As the arbor spins, the saw blade cuts through the material, creating a clean, precise cut.

Types of Slitting Saws
There are a few different types of slitting saws available on the market, each with its own specific uses and features.

HSS Slitting Saw
HSS (high-speed steel) slitting saws are the most common type of slitting saw. They are made from a high-speed steel alloy, which is extremely durable and can withstand high temperatures. HSS slitting saws are great for cutting through a variety of materials, including steel, aluminum, and plastic.

Carbide Tipped Slitting Saw
Carbide-tipped slitting saws are another popular type of slitting saw. They are made by brazing a small piece of carbide to the edge of a steel saw blade. Carbide is a much harder material than high-speed steel and can hold a sharper edge for longer periods of time. This makes carbide-tipped slitting saws perfect for cutting through very hard materials, such as titanium and stainless steel.

Inserted Tooth Slitting Saw
Inserted tooth-slitting saws are a variation on the carbide-tipped saw. Instead of brazing a single piece of carbide to the edge of the blade, these saws have multiple carbide inserts that are held in place by a small set screw. This allows the carbide teeth to be replaced as they wear down, which greatly extends the life of the saw.

How to Use a Slitting Saw

Using a slitting saw is relatively simple, but it does require a certain level of skill and attention to detail. Before starting a cut, ensure the saw blade is properly mounted and tightened on the arbor. Next, position the material to be cut against the saw blade and clamp it securely in place.

When ready to make the cut, turn on the machine and allow the saw blade to reach its full speed. Slowly lower the blade into the material and begin cutting, making sure to keep your fingers and other body parts well away from the saw blade. Once the cut is complete, turn off the machine and carefully remove the cut piece from the machine.

It is important to always wear the appropriate safety gear when using a slitting saw, including safety goggles or a face shield, gloves, and hearing protection. Additionally, make sure to keep the saw blade and machine clean and well-maintained to ensure smooth and accurate cuts.

Conclusion

Slitting saws are a versatile and essential tool for any metalworking or woodworking shop. With a wide range of types and sizes available, these saws can be used to make precise cuts in a variety of materials. By understanding the different types of slitting saws and how to use them properly, you’ll be able to tackle any project that comes your way.

Rotary Slitter Cutters

Rotary Slitter Cutters

Rotary Slitter Cutters

Product Code: MXS 02
Material: D2, H13, SKD11

Circular knives also called round knives & Rotary Slitter Knives are characterized by their mostly circular shape with corresponding diameter Ø. Their cutting geometries are either flat, slotted, or toothed cutting edge. The cutting motion is mostly rotating or stationary. They are used for multiple purposes like sheet metal cutting and coil slitting.

Available in D2,D3,HSS,H11,H13

  • Used for Slitting & trimming mild steel, CRGO, CRNGO, Stainless Steel, Aluminium, Brass & Copper
  • Sharp, uniform shearing edge after regrinding.
  • Thickness tolerance 0.0015mm; Flatness tolerance 0.001mm (depends on OD & thickness)
  • Lapping for finish up to 0.2 Ra
  • Manufacture up to 600mm OD
  • Optimum hardness for wear resistance
  • Cutting capacity range: 0.1mm to 24mm thick strip
  • Surface finish: ground, lapped and polished.

Shearing Blades

Shearing Blades

Shearing Blades

Product Code: MXS 03
Material: D2, D3, H13, H11

Maxwell is one of the leading manufacturers of Shearing Blades due to the use of the
highest-quality alloys and advanced technology in heat treatment.
We produce highly precise shear blades with a length of up to 5000 mm.

Advantages:

Knife material and heat treatment are keyed to the material to be cut
Highest accuracies maintained
Sharp edge & superior surface finish
AISI D3,D2,H13
High wear resistance and shearing strength

Photos

Metal Spacers

Metal Spacers

Maxwell offers spacers made out of hardened alloyed tool steel with stainless steel characteristics. These metal spacers are used on slitter machine to adjust distance between slitting knives according to needed width of coiling strips.

  • Available in thickness from 3 to 100mm
  • Tolerance up to ± 0.0005 mm
  • Lighter weight for easy assembling
  • Lateral surfaces are lapped, ground and polished